Wednesday, June 30, 2021

Detecting Weak Signals for the Future of Poultry Farms - Juniper Publishers

Archives of Animal & Poultry Sciences - Juniper Publishers

Short Communication

Poultry farms require energy in order to provide the highest thermal comfort, air quality and proper luminosity for birds. Energy is necessary to handle food, equipment, litter and waste, mortality disposal and sometimes even to provide water. In addition, energy costs tend to continue to increase everywhere and there is a widespread public pressure to reduce odors and gas emissions, including CO2 [1].

The Spanish startup Avir Smart Comfort has developed an infrared heating system which provides energy comfort in poultry farms, with a significant decrease in energy consumption [2]. This system improves productivity on livestock farms, by using an intelligent far-infrared heating system combined with sensors, data collection and data analysis. With the development of this technology, as well as the automation of the installation, suitable for the demands of the livestock sector, Avir is a leading company in this type of installation in Spain.

There is a global trend and a growing concern for food quality and safety, and it is no longer limited to the final product, so all processes that occur from the birth of the animal until reaching the consumer need to be considered.

In conclusion, there are many trends that entrepreneurs need to know in order to make the right decisions. Some of these trends are well known at a global level, as for instance, energy efficiency improving or carbon footprint reduction.

However, the biggest threat for academia, governments, entrepreneurs and companies is the steady pace of changes. In fact, companies very often show their inability to manage and anticipate these developments on time [3]. Markets have proven to be complex environments in which it can be very difficult tomake the right decision at the right time, but undoubtedly doing so can mark the good future of an organization. Therefore, to foresee the advent of new technologies and their socio-economic impact is a necessity for many stakeholders.

The development of new processes to facilitate decision making in organizations considering data from different internal and external sources becomes more and more important

One of the methodologies to detect future trends is the implementation of systems to detect future signals of the future. A weak signal is a change factor which is hardly discernible in the present but will constitute a strong tendency in the future [4].

These small changes mask the potential for the development of more significant phenomena and transcendental changes in the environment, hence the importance of being able to identify and monitor them as soon as possible. These phenomena, if they evolve to the point that they become relevant (strong signals), have the potential to reinforce an action plan or to obstruct it.

A system for the detection of weak signals of the future has been implemented [5] considering the three variables of the Hiltunen semiotic model [6]. This system consists of 6 stages, which are:

1. Collection and integration of information

2. ETL (Extract, transform and load)

3. Category assignation

4. Text mining focused on detecting weak signals

5. Semantic Analysis: Multiword expressions

6. Interpretation and evaluation

In order to decrease the carbon footprint of poultry farm, a good idea is to increase the use of green energy that is generated by solar panels. Knowing the future trends in the solar panel sector before those trends are mainstream, can make the difference and drive a startup to success.

Analyzing a dataset of more than forty thousand documents from three different types of sources: newspapers, scientific papers and social networks, a list of 33 terms have been detected as candidates for weak signals, which are: amorphous, annealing, boost, cavity, conservation, coverage, education, emerging, engineering, evolutionary, fast, financial, free, health, inner, instantaneous, insulation, interface, matrix, mitigation, nanoparticles, nuclear, office, political, reserves, robust, scheduling, self, splitting, squares, vacuum, window, zero. The map of results is shown in Figure 1.

Pharmacokinetics of Cefepime after Single Intravenous and Intramuscular Administrations in Broiler Chickens

In order to obtain more accurate results, other natural language processing tools should be added such as multi-word expressions, parts-of-speech tagging, bag of words recognition, regular expressions or sentiment analysis. Finally, groups of experts will be consulted to check the matching of their predictions with the obtained results.

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Tuesday, June 29, 2021

Behavioral Assessment of Pain in Palliative Patients After Cardiac Surgery - Juniper Publishers

Palliative Medicine & Care - Juniper Publishers

Abstract

Background and purpose: A single-center observational study involved the assessment of pain in palliative care patients PC who required surgery. The question was asked: How does acute pain influence the behavioral pain perception in palliative patients treated with opioid drugs before and after surgery.

Materials and methods: Patients who were qualified for surgical procedure and diagnosed with a disease qualifying for palliative treatment were followed up. Acute pain therapy was applied in the ward as in all cardiac surgeries. The diagnosis in the applied pain therapy was not distinguished due to the coexisting palliative disease. All patients received pain medication according to the same schedule. The survey assessed the level of pain sensation and the accompanying emotional states such as anxiety, fear and depression. The standardized and own type questionaries’ has been used.

Results: Based on the analysis of the answers provided, 30% of respondents PC rated their pain, assessed on the 4th day at 7/10, i.e. severe. More than half of the respondents replied that they had new pain ailments. Patients indicated more than one location of the intensity of postoperative pain, but the highest intensity of pain was found at the operated site. The patients indicated the occurrence of anxiety and there was no difference between the anxiety before and after the surgery. When expressed about pain, it can be seen that the elderly complained less about pain than younger people.

Discussion: The conducted studies of behavioural pain assessment in cardiac surgery patients indicate that the overall health condition of the patient should be taken into account in the assessment of pain. It has been shown that patients who have had palliative disease are prone to pain after cardiac surgery procedures and that conventional pain treatment in these patients is not sufficient. Analysis of the collected data provided information on the use of painkillers, pain assessment and how patients cope with emotions after surgery during palliative treatment. The choice of painkillers depends primarily on: the type of pain, its severity, as well as the length of pharmacotherapy and whether the previous analgesic therapy and the drugs used reduced the pain.

Introduction

Palliative patients are a group particularly exposed to pain. Post-operative pain in this condition caused by damage to tissues, intensified by perioperative stress, causes an additional emotional and behavioural response of the system to surgical actions [1]. Regardless of the primary disease, pain after cardiac surgery, and in particular after midline sternotomy, is a strong, critically related to proper ventilation and haemostasis of the circulatory system. Acute pain caused by surgery forces an unfavorable position, which is difficult for the proper respiratory mechanics, leads to atelectasis, worsening of postoperative complications and changes in the perception of pain stimuli, including persistent chronic pain [2]. According to the literature data, properly treated patients without additional comorbidities stop experiencing acute pain a few days after the procedure. On the other hand, the lack of adequate pain treatment after surgery may cause pain to persist for many months after the patient’s discharge [3]. Palliative patients operating in cardiac surgery departments constitute a special, diverse group of patients. Most often, operations are performed on them because of the primary palliative disease or diseases that occurred during palliative treatment. They are in each of these cases particularly prone to pain and are usually treated with anti-pain medications before surgery; therefore, postoperative pain perception may be different in this group of patients. Additional acute pain, insufficiently controlled, has an impact on the partial and / or complete disability of the patient. It is a problem that, if it occurs, will intensify the occurrence of chronic and persistent pain, which causes escalation of the doses of anti-pain medications and limiting the independence and comfort of life [3,4].

Treatment of acute pain in palliative patients

The choice of the drug, as well as its dosage, depends on the intensity of pain and is based on the use of analgesics of increasing effectiveness, as well as supplementing the action of analgesics [5]. According to WHO recommendations, drugs are used in palliative patients according to the analgesic ladder [6]. The first step of the analgesic ladder covers the treatment of low intensity pain on the numerical scale (NRS). In such cases, it is recommended to use non-opioid analgesics (NSPB), which include non-steroidal anti-inflammatory drugs (NSAIDs) as well as paracetamol and metamizole. NSAIDs have an analgesic effect, especially in nociceptive pain. They are more effective than paracetamol and metamizole in counteracting inflammatory pain. In order to improve the effectiveness of analgesia, it is recommended to combine NSAIDs with paracetamol, but never to combine two NSAIDs, as well as paracetamol and metamizole, because they act on similar cyclooxygenase isoforms. NLPB should be administered in doses and at intervals that guarantee effective analgesia. In the case of NSAIDs, the choice of dose and timing of administration is dependent on the drug selected. On the other hand, paracetamol is used in regular 4-6 hour intervals. In the case of NSAIDs, it is worth remembering that drugs have their effect on the activity of COX-1 and COX-2, which may cause differences in the profile of their analgesic effects and the profile of side effects [7].

The second step of the WHO analgesic ladder covers the treatment of pain with a severity of> 4-6. The transition from the 1st to the 2nd and 3nd step of the ladder occurs most often due to the ineffectiveness of drugs in the 1st step of the ladder or in the case of increasing pain associated with the disease [8]. In the case of using tramadol, it should be remembered that due to the serotoninergic mechanism of action of these drugs, they should not be combined with other drugs enhancing the transmission of serotoninergic system due to the risk of serotonin syndrome. Drugs from the 2nd rung of the analgesic ladder should not be combined [9].

Behavioral Aspects of Acute Pain in Palliative Patients

After surgery, pain often reduces the patient’s satisfaction with the procedure performed. Pain delays the patient’s mobilization, increases the incidence of postoperative complications and increases mortality [10]. In patients staying in the postoperative ward, it can cause depression and excessive excitability, fear, and fear of their own health in the future [10]. It is believed that the emotions accompanying the patient have an evident influence on the perception of pain [11]. Patients with additional anxiety and fear experience worse postoperative pain [11].

In the preparatory management of postoperative pain, the general assumptions, recommendations for education and planning of perioperative management in pain therapy after cardiac surgery should be taken into account. It is important that the patient is provided with knowledge about the possibilities of pain treatment [12]. The psychological sensations of a pain stimulus consist of closely related stages. The first stage is sensory-discriminatory experience, while the second stage causes a reaction of pain with a small share of other functions. In the first two stages, it is possible to assess using pain scales such as VAS or NRS. The next stage is the suffering stage, it is related to the patient’s feelings and views on pain [9]. The final stage is behavioral pain expression, also known as conservative pain. This stage determines the patient’s motor activities. The evaluation of the emotions of anxiety and fear of the second stage was carried out on the basis of the answers to the questions included in the survey.

Aim

The study posed the question: is pain sufficiently measured in palliative patients if they are treated according to the regimen typical for patients without palliative disease? Does pain depend on the presence of pre-operative anxiety and depression in postoperative patients? In addition, it was decided to investigate whether the type of pain ailments changes the expression of emotions such as fear, anxiety, anxiety in these patients, and the quality of analgesia was assessed, allowing for the performance of respiratory therapy and other physiotherapeutic procedures.

Materials and Methods

The method of diagnostic survey was used in the study. The survey was conducted anonymously. It was carried out among patients staying in the postoperative ward of the Cardiac Surgery Clinic of the University Teaching Hospital in Białystok. The study involved 50 patients. The study included patients who were on day 4 after surgery. The study included patients with diseases eligible for elective surgery and who were treated palliatively prior to surgery. The research tool was a questionnaire containing questions, as well as elements of the VAS, NRS, PHHPS scale, and questions related to the coexistence of emotions such as anxiety, depression.

The survey was divided into two parts. The first part is sociogeographic questions, while the second is specific questions about pain assessment. The questions contained in it concerned the patient’s well-being and the assessment of the severity of pain after cardiac surgery. The respondents were informed about the purpose and scope of the study and were presented with a consent form to participate in the study. Patients who were aware, in logical verbal contact, were treated on an outpatient basis and in hospital after procedures such as:

a) Patients undergoing cardiac surgery without circulation

b) Patients after operations in extracorporeal circulation not longer than 3 hours

c) Postoperative pain measurement was based on features such as pain intensity, duration and location.

d) Pain was assessed using the VAS and NRS scales.

VAS (Visual Analogue Scale) is a visual scale. The level of perceived pain is marked on a straight horizontal line, and the researcher or subject determines the intensity of pain. When assessing pain, the researcher uses the scale reproduction based on the marked points on the line to indicate no pain symptoms and the strongest pain that the patient can imagine [2,5,6]. NRS Numerical scale - on this scale, pain is rated from 0 to 10 in the 11-point range, where 0 is assigned the sentence “I do not feel pain at all” and 10 is “the worst pain that cannot be imagined” [7,8].

Prince Henry Hospital Pain Score - PHHPS - the scale is applicable after thoracic surgery, cardio surgery and epigastric surgery [2]. 0 - no pain when coughing1 - pain when coughing, but not with deep breathing2 - pain only with deep breathing3 - slight pain at rest4 - severe pain at rest All patients were treated for pain according to PTBB (Polish Association for the Study of Pain) guidelines published on 2018 [6]. Regular opioid infusion of short-acting remifentanil was used for surgery, and patients received fractionated doses of morphine, paracetamol, and NSAIDs after surgery.

The statistical evaluation of the work was performed using the statistics program, on the basis of the questionnaires and the applied VAS scale and the numerical scale [9]. Sociologist E. Babbie claims that a survey is the best method to gather information in a larger group of respondents. It perfectly describes the collected data on respondents [13]. A questionnaire was used to conduct the research. According to the definition of Bauman and Plich, it is “a technique of collecting information consisting in filling out a questionnaire, most often by the respondent, of special questionnaires, usually with a high degree of standardization” [14].

Result

In the group of respondents, new pain ailments occurred in 25 people. Such feelings were not experienced by a smaller group of respondents, as many as 20 respondents. 5 people remained neutral. In the further part of the questionnaire, it was found that 34% of patients report severe pain after surgery, there were affirmative responses, while 40% of respondents stated that they did not experience postoperative pain, and the remaining patients were unable to provide answers. Additionally, when asked about the severity of other pain ailments, as many as 35 respondents out of 50 provided information that other pain syndromes had worsened. On the other hand, as many as 10 respondents gave a negative answer. 5 respondents remained neutral. The results are shown below Figure 1 [15-17].

“Did the pain before the surgery hinder the daily functioning?”

A large group of respondents were people for whom pain hindered their daily functioning. More than half of the respondents, i.e. 28 people, answered that pain is difficult in everyday life. No problems in everyday functioning occurred in 10 people and 12 people chose the answer “I don’t know.” The result is shown below Figure 2 [18].

Was there any fear before the surgery?

A large group were also people who felt fear and anxiety before the surgery, there were 35 of them, which constitutes 70%. Before the surgery, 13 people said that fear and anxiety had no effect on their well-being. Two people answered the question “I don’t know”. To the question “Did the pain cause you fear unknown so far?” The answers among the respondents were as follows: as many as 40 people answered this question in the affirmative, while 10% answered negative (Figure 3) [19].

Do I expect that after the surgery I can get pain treatment that will not hurt me?

Among the respondents, 40 respondents know about the possibility of alleviating postoperative pain. No information on this topic appeared in 5 people. The least numerous answers were “I don’t know” [20] (Figures 4-7).

Collected Results and Discussion

The study answered the questions that standard pain management used in all cardiac surgery patients is not adequate for palliative patients. They need more intensive analgesic therapy. Standard pain therapy used routinely in the ward is not sufficient for palliative patients. Patients suffer from pain especially between 2 and 4 days after the procedure. The question whether surgery and pain increase depression in palliative patients has not been resolved. The stay in the ward and the pain will increase the anxiety felt by the patients [21-23].

Pain and surgery have not been shown to influence depression when assessed shortly after surgery. The greatest pain was recorded on the fourth day after the cardiac surgery. This is due to the fact that the respondents suffer from postoperative pain related to the performed procedure and it is perceived differently than in non-palliative patients who, according to the literature data, have the worst pain on the 2nd day after surgery. Pain is related to the place where the drains are led out or where the wound is cut. Pain intensity in cardiac surgery is the highest among all the types of pain in surgery described so far [24-27].

Numerous studies show that most often, as in our work, that: The indicated areas of pain after surgery are the medial part of the chest, i.e. the area of the postoperative wound, the area where the mediastinal and pleural drains are introduced. The group of respondents stated that the operation would improve their quality of life. There was no evidence of an increase in the drug after surgery despite pain. High doses of drugs used in cardiac surgery and the need for deep anesthesia reduce the level of anxiety due to pain. The group of subjects required the use of higher doses of pain medications. When the pain was stronger, respondents reported the need for a higher dose of pain medication. The variety of methods used to relieve pain and the techniques used were not effective enough. Pain therapy is based on the close collaboration of an interdisciplinary team. A nurse may give you a pain reliever as needed. In the first few days, the painkiller is administered on medical prescription, according to the hours indicated; in case of prolonged acute pain, the rescue dose should be adjusted. The drug should be administered by the most convenient route for the patient, in the case of cardiac surgery patients it is usually central access. The selection of agents should consider the analgesic ladder, ranging from the less active drug to the more potent drugs [28,29].

Pain in almost 90% of respondents caused unknown fear. Anxiety is a sensation that can be attributed to a high level of negative affect and a fear of possible danger or threat and a feeling of being unable to predict and control them. Trait anxiety can be viewed as a motive or acquired behavioral disposition through which an individual may perceive non-threatening situations as threatening, thereby reacting to them with drug states that are not actually equivalent to them. The tendency to anxiety reactions may cause higher levels of anxiety and depression in the perioperative period. Pain can be a sensitive, early sign of fear, especially in patients who have undergone cardiac surgery. Preoperative fear associated with the procedure, awareness of possible complications, general anesthesia and the patient’s mental attitude increase the anxiety. Pain sensations after the procedure increase anxiety in a large number of patients, which contributes to the intensification of anxiety or fear, which results in an extended recovery time. With each scale, we can evaluate pain after cardiac surgery. The VAS scale positively correlates with each other in zero and in the following days the possibility of assessing pain. An important point is pain monitoring in the intensive care unit is possible with all pain characteristics. Post-operative pain impairs cognitive processes and limits the possibility of performing physiotherapeutic procedures. Weakened mental functioning extends the recovery period and, after surgery, deteriorates functioning. Currently, the best-known risk factors for disturbance of consciousness are old age, previous stroke, renal failure, obliterating arteriosclerosis of the lower extremities, and somatic stresses such as atrial fibrillation. The study showed that patients diagnosed with palliative disease are very sensitive to acute pain caused by surgery. Severe pain occurs in 30% of them and in more than half of patients there is pain that requires above-standard treatment.

The conducted studies of behavioral pain assessment in cardiac surgery patients indicate that the overall health condition of the patient should be taken into account in the assessment of pain. Analysis of the collected data provided information on the use of pain medications, pain assessment, and how patients cope with emotions after cardiac surgery. A significant part of the respondents experienced chronic pain of a significant degree, and the number of these people increased significantly with the age of the respondents.

Cardiac surgery procedures are a type of large and very extensive procedures. The duration of the treatments, the way they are performed, and pharmacotherapy have a great impact on the patient’s condition. Pain after cardiac surgery is one of the strongest postoperative pains. Pain requires a large contribution of medical personnel and a large amount of pharmacotherapy to improve the patient’s feelings. More pain medications are sometimes needed to improve the quality of life of patients after cardiac surgery and to relieve pain.

In our study, pain was examined on the 4th day after surgery, where severe pain was found in a significant number of patients. 7/10 Failure to treat it causes a number of complications, including unsuccessful surgery. Pain is also influenced by the extent of the procedure and the degree of tissue cutting [2]. We believe that the studied group of palliative patients is especially prone to pain due to the specificity of end-stage disease. Although few people die of pain, many die in pain and still more live in pain. The psychological perception of a stimulus consists of four closely related stages. The first and second stages can be assessed using simple scales, for example the VAS visual-visual scale. The first stage is a sensory-discriminatory experience, which in the second stage causes a distress reaction with a small share of cognitive functions. The third stage is suffering, which is a more complex phenomenon related to the patient’s views on pain, including complex reactions such as depression, anxiety, anger. This stage is shaped by personality traits, ways of coping with pain, experiences. The fourth stage is the behavioral expression of pain, otherwise known as the pain behavior. It is determined by motor efficiency and daily activities [10].

Nowadays, we can observe an upward trend in the willingness to learn about the possibilities of analgesic therapy before surgery. This reduces stress levels, anxiety and the occurrence of depression. In our study, the patients were aware that pain medications could be used to prevent pain. Most of the patients expected them not to be hurt. In the further part of the questionnaire, it can be stated that patients report pain after surgery, and thus one of the factors hindering recovery is the feeling of pain in various parts of the body. Difficult contact with the patient causes mood swings, disturbances of the circadian rhythm, delayed convalescence. Most of the answers were affirmative [26]. On the other hand, 10% of respondents stated that they did not experience postoperative pain.

It was shown that the occurrence of pain significantly limited the possibilities of rehabilitation. According to the literature, this has a significant impact on the recovery period after surgery. The study considers that the use of early rehabilitation shortens the postoperative period and reduces the number of pulmonary complications. The main task of cardiac rehabilitation is to consolidate the results of conservative, interventional or surgical therapy by stopping the disease progression, restoring the lost psychophysical fitness and facilitating the return to active life [20]. Due to the modern surgical techniques currently used, the performance of procedures in increasingly elderly people, who were previously disqualified due to the high risk of surgery, more and more patients require rehabilitation [21,22]. Patients qualified for cardiac surgery differ in the degree of risk. One group consists of elderly patients with multivessel lesions, concomitant diabetes mellitus and symptoms of heart failure. The second group consists of patients with lower risk, young people with isolated, but not eligible for angioplasty, lesions in the coronary vessels, without heart failure and comorbidities. It is associated with a different preparation of the patient for surgery, the risk of the surgery itself and postoperative treatment, including rehabilitation [23].

In the perioperative period, the most important improvement procedure is the activation of the mechanisms of proper lung ventilation by breathing exercises: 4-track (upper costal, lower costal, diaphragmatic, left and right chest side), the bronchial tree toilet (positional drainage, learning effective coughing and expectoration, breathing exercises with water bottle, flutter, etc.); placing the lower limbs from which the material for transplantation was made in a position that facilitates the outflow of blood; reducing the tension of the abdominal press during isometric efforts and changes in position from lying down to sitting and vice versa; active exercises of the upper and lower limbs (coordination of movement with breathing); active lower limb exercises for thromboprophylaxis; starting a sick person and preparing for self-service; isometric and relaxation exercises [23- 25].

Working with a patient with acute pain and palliative disease requires professional knowledge of how to relieve pain, support and demonstrate understanding in proportion to the patient’s condition. The interdisciplinary team must be aware that physical suffering affects the mental sphere [17]. Therefore, as pain after cardiac surgery is one of the most severely felt types of pain, especially in the first few days, treatment should be started to relieve pain as effectively as possible until full consciousness is regained upon recovery from general anesthesia. Opioids (mainly morphine, tramadol) and drugs such as paracetamol, pyralgine, and ketoprofen are the best [18,19].

The nurse’s participation in the treatment of postoperative pain is based on her preparation for the care of a pain patient. In Poland, such patients may be cared for by nurses who have completed a qualification course or specialization in anesthetic and intensive care nursing, or a specialist course in acute pain therapy in adults. Education increases knowledge about pain and encourages patients to participate in pain management. It should cover analgesic methods, methods of pain measurement, establishing an analgesic action plan, and explaining the importance of honesty in pain assessment and treatment for overall therapy success [14,15]. Assessing acute pain care is difficult because pain is a subjective symptom that people perceive differently. After surgery, insufficiently treated pain may cause prolonged suffering, rehabilitation, aggravate depression and anxiety, and affect the occurrence of postoperative delirium; it may increase the number of complications [16].

Conclusion

The analysis of the collected results and the conducted research led to the following conclusions. In our work, severe postoperative pain occurred on the fourth day after the surgery in palliative patients undergoing cardiac surgery. We believe that palliative patients are more prone to pain than the group of patients without comorbidities. The pain concerned the operated site, especially the chest, and it was shown that the occurrence of pain significantly limited the possibilities of rehabilitation, especially increasing the risk of pulmonary complications. Monitoring and assessment of pain in the postoperative department is possible using the VAS scale. The conducted studies allow for the behavioral assessment of pain in patients after cardiac surgery, it has been shown that the pain did not change the level of the drug after surgery in palliative patients.

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Monday, June 28, 2021

Beneficiation of a Low Rank Coal to Produce High Quality Clean Coal - Juniper Publishers

Insights in Mining Science & Technology - Juniper Publishers


Abstract

A process was developed for the beneficiation of a low-rank coal containing relatively high ash (25.97%) and sulphur (5.78%) content. The low-rank sub-bituminous coal of Makerwal Area, Surghar Range, Punjab Province, Pakistan was cleaned by froth flotation technology to get high quality clean coal for commercial applications. The main parameters of froth flotation technique such as grind size of coal, pH of the pulp, % solids of the pulp, agitation (impeller rotation speed), dosage of collector, frother and depressant and slurry conditioning time were optimized to get maximum grade and recovery of coal concentrate. Froth flotation tests showed that an overall recovery of 65% was achieved on weight basis. The final clean concentrate obtained at optimum conditions contained 7.80% ash and 1.37% sulphur content. The cumulative ash was reduced up to 70.15% and sulphur up to 76.29% in the final coal concentrate. It was blended with binder to form large size briquettes. The dried coal briquettes were found quite suitable for power generation and other heating purposes.

Keywords: Raw coal; Sub bituminous; Ash; Sulphur; Froth flotation; Clean coal; Grade; Recovery

Introduction

Coal is the most plentiful solid fossil fuel in the form of organic sedimentary rock that provides energy. Two third of the total world fossil fuel resources are in the form of coal. It is a major source of heat and energy in many industries. Its consumption rate is increasing day by day due to its cheapness. The usefulness of coal is well understood as it is used in many power generations plants to produce electricity [1]. It is converted into coke that is extensively used as a reducing agent in pyrometallurgical processes for reduction of metal oxides to produce metals.

Coal is not a homogenous substance. In fact, it is a heterogeneous composite of organic and inorganic substances. Carbon is the principal part of coal along with the other organic components such as hydrogen, oxygen and nitrogen and inorganic mineral matter. However, coal is the most polluting source of energy with respect to environmental concerns. The utilization of this energy source is damaging our environment with the emission of ozone depleting substances like CH4, CO2, SO2, and NO2. Carbon as a main constituent of coal is a major threat to the atmosphere and is responsible for climate change. Sulphur emission from coal combustion presents many environmental problems. The sulphur content in coal is categorized as elemental, organic, and inorganic. On combustion of coal sulphur combines with atmospheric oxygen to form sulphur dioxide and sulphur trioxide, which contribute to world environmental pollution in the form of acid rain. Both animals and plant life are affected due to this pollution [2].

Due to environmental consequences clean and effective coal utilization have become significantly necessary in recent years [3]. A variety of efforts are necessary to create and exhibit new clean coal technologies (CCTs) because a potential danger is created to environmental quality and human health due to the excessive use of coal. Various CCTs are being developed throughout the world to remove sulphur from the coal before, during and after combustion. The most used CCTs include coal-water slurry, micronized coal, limestone injection, gas reburning-sorbent injection, circulating fluidized bed combustion and flue gas desulphurization. These advance technologies have greatly helped in the reduction of sulphur from the coal [4].

The coal cleaning by physical methods reduces most of the objectionable impurities like ash and sulphur containing minerals from raw coal before combustion [5]. The common water based physical methods in practice are washing, scrubbing, sink-float or dense medium separation, gravity concentration and froth flotation [6]. The chemical methods using alkali and acid solutions are also used for the removal of unwanted impurities of ash and sulphur from coal, but these are costly [7]. Coal cleaning by bio-desulphurization using acidithiobacillus ferrooxidans microorganisms is also in use [8]. The coal cleaning prior to utilization results in lower sulphur dioxide emissions minimizes non-combustible mineral matter (ash) and improves thermal efficiencies [9].

The coal fields of Makerwal lies in the Surghar Range (Trans-Indus Range) that consists of entirely sedimentary rocks. The coal fields start from 3km west of Makerwal town and continue to 13km west of Kalabagh city and cover an area of around 75 km2 in district Mianwali, Punjab Province of Pakistan. Makerwal coal mines are located at 32°N latitude and 71°E longitudes and lies at a height 311 meters from sea level. The total estimated reserves possible for development are more than 22 million tons [10]. But these deposits are of low quality containing high amount of sulphur and ash content and low heating value. Coal cleaning is required before putting them in to an effective use.

This paper describes the physical coal cleaning tests conducted on Makerwal coal to utilize these vast resources of coal. The objective is to develop an efficient and cost-effective process for up-gradation of low rank coal into a concentrate with acceptable limits for utilization in industries. The study is especially focused on to reduce sulphur and ash content to a minimum level so that thermal efficiency can be improved along with control on pollution problem.

Materials and Methods

Sample Collection

A bulk sample of coal was obtained from coal mines near Makerwal Town, Tehsil Isakhel, District Mianwali. The coal is produced from a single bed that ranges in thickness from 2 to 10 feet with an average of 4 feet. Two bags of representative coal sample weighing 50 kg each was collected from the main Makerwal area. The coal sample was composed of about 60% powder material while the remaining sample was in the form of lumps having variable size ranging from 1-8 inch. The colour of lumps varied from jet black to dull brownish. Most of the lumps exhibited the friable nature while powder coal was hard and compact.

Sample Preparation

The as-received coal sample was crushed in Mineral Processing Laboratory of MPRC, PCSIR Lahore by lab size jaw crusher to about half inch downsize. It was further crushed in roll crusher to achieve quarter inch downsize. The head sample of coal was prepared by coning-quartering and riffling of crushed coal. It was pulverized in disc pulverizer to obtain minus 60 mesh size for evaluation. The rest of coal was packed in plastic bags for laboratory scale beneficiation tests.

Coal Evaluation

The representative sample of coal was evaluated by proximate analysis, sulphur and gross calorific value (GCV) on as-received basis. ASTM Standard procedures were adopted for analysis. Total moisture in the coal was determined by heating the coal sample in electric oven at 105oC till constant weight in accordance with ASTM Standard D-3172. Ash content was determined by gradual but complete combustion of weighed coal sample in the presence of excess of air supply in electric muffle furnace at 750oC. Volatile matter of coal was determined by heating the coal at 930oC for 7 minutes under controlled conditions. Fixed carbon was calculated by applying formula. Total sulphur in the coal was estimated gravimetrically by Eschka mixture fusion and precipitation of sulphur as BaSO4 according to ASTM D-3177. The gross calorific value (GCV) was determined using Bomb Calorimeter by standard procedure described in ASTM D-5865. Similarly, evaluation of the processed products of flotation tests and final briquetted coal was performed. The proximate analysis, sulphur and gross calorific value of the head sample of coal are presented in Table 1.

The chemical analysis of ash was performed by conventional methods. The coal ash was fused with soda ash at 900°C for 1 hour and leached in dilute HCl for evaluation of elements. Silica and alumina were estimated gravimetrically while other elements were determined volumetrically. Alkali metals (only sodium and potassium) were found using Flame Photometer (Model: PFP-7, Make: Jenway, England). The complete chemical analysis of coal ash is shown in Table 2.

Froth Flotation Tests

Froth flotation tests were performed on coal sample using batch type Flotation Machine (Model: D-12, Make: Denver, USA). The feed for flotation tests was prepared by wet grinding of crushed coal in rod mill (9"×18") with liquid to solid ratio of 1:1. The ground coal was carefully shifted to stainless steel flotation cell of 1 Litre capacity. Flotation tests were carried out on laboratory scale to optimize important parameters of flotation. The particle size of the coal was changed from minus 100 to 250 mesh. The pH of pulp was varied between 7 and 10 with lime. The percentage of solids in the slurry (pulp density) was studied by varying it from 20% to 35%. The impeller speed (agitation) was varied from 900 to 1200 rpm. The dosages of flotation reagents (collector, frother, and depressor) were also investigated. The conditioning time period of slurry was also varied from 5 to 20 min. The optimum conditions of typical flotation test are reported in Table 3 while the material balance is summarized in Table 4. The proximate analysis, sulphur and gross calorific value of rougher and cleaner flotation concentrates are shown in Table 5 (Figure 1).

Briquetting of Coal

Fine clean coal concentrate obtained after flotation test was filtered to remove water and then dried in electric oven at 105oC to get rid of moisture and flotation reagents. It was mixed with appropriate amount of binder in a trough mixer to make briquettes of about one inch. Different types of binders were tried. The coal was mixed with

a) 2% molasses and 2% lime

b) 2% sodium silicate and 2% lime

c) 2% soda ash and water

d) 8% coal tar pitch binder

e) 6% molten asphalt binder

The coal briquettes were made by pressing the thoroughly mixed coal-binder mixture in roll type briquetting machines (Local). These were cooled down to room temperature to get final briquettes.

Results and Discussion

Chemical Composition

The composition of coal on as-received basis is shown in Table 1. It is obvious from this table that coal contains 4.46% total moisture, 34.42% volatile matter, 25.97% ash content, 35.15% fixed carbon and 5.78% sulphur and calorific value of 5,076 Btu/Ib. The fixed carbon value (35.15%) of the coal is sufficient to exploit it for commercial utilization. Relatively high value of ash (25.97%) depicts the significant amount of mineral matter contaminated in the coal. The low gross calorific value (5076 Btu/lb) of pulverized coal sample indicates the presence of less amount of combustible matter and high amount of gangue components. The ultimate analysis (sulphur only) shows that it has 5.78% total sulphur which is also on the higher side. These results show that the coal under investigation ranks as sub-bituminous containing high amount of volatile matter (34.42%).

The coal is a heterogeneous mixture of organic and inorganic matter. During combustion of coal, the organic matter burnt away while inorganic mineral matter is converted into ash by chemical reactions. Composition of coal ash depends upon the nature of minerals contaminated in the coal. Table 2 shows the chemical analysis of coal ash. The high iron oxide content (14.35%) and sulphur content as sulphur trioxide (10.45%) in ash indicates the presence of pyrite and sulphate (inorganic sulphur). The significant amount of silica (47.04%), alumina (15.56%), soda (0.87%) and potash (2.04%) also predict the presence of clay minerals and silicates in coal.

Selection of the process

The raw coal is a mixture of coal particles and non-combustible matter (impurities). The unwanted impurities in the coal may be categorized as inherent and removable [11]. The inherent impurities cannot be removed from the coal by physical methods because these are organically attached with the coal. However, the removable impurities can be separated using physical coal cleaning processes. Depending upon the nature of impurities, different processing methods are in practice to clean coal prior to its utilization. Froth flotation is a surface-based process which depends upon surface wettability and hydrophobicity of coal and associated minerals [12]. It was selected to remove unwanted impurities of sulphur bearing and ash forming minerals from coal under investigation. The coal was subjected to bench scale froth flotation tests to obtain high quality clean coal. The coal was made hydrophobic and associated minerals hydrophilic by various flotation reagents.

Effect of feed size

The particle size of flotation feed is a decisive parameter [13]. The effect of feed size on the removal of ash and sulphur bearing minerals from the coal was investigated using different feed sizes. The crushed coal was ground in rod mill with liquid to solid ratio of 1:1 to achieve different feed sizes. The flotation tests were performed on feed size of nearly 100 % minus 100, 150, 200 and 250 mesh (BSS). The initial tests were carried out on arbitrarily selected values. The results of these flotation tests in term of reduction in ash and sulphur contents are reported in Figure 2. It can be noted that the particle size of coal has a significant impact on removal mineral contaminants [14]. The higher ash and sulphur content at coarser particle size indicates that it still contains some degree of locked particles which require more grinding for liberation [15]. As the coal size was reduced, a gradual decrease in the ash and sulphur content was observed in the coal concentrates. It can be noted that the finer grind size of coal results in the more release of mineral impurities from the coal. The best rejection of ash (11.23%) and sulphur (3.16%) was observed at the feed size of minus 200 mesh size (75µm). This feed size was opted for onward tests. After that both ash and sulphur content increased slightly which indicates that finer size generate slimes of various impurities which contaminate the coal concentrate.

Effect of pulp density

The percentage of solids in the slurry (pulp density) is another influential parameter of flotation [1]. In this set of experiments, pulp density of coal was varied as 20%, 25%, 30% and 35% to study its effect on the rejection of ash and sulphur from the coal. The results of these tests are illustrated in Figure 3. It was noted that when the pulp density was increased from 20% to 25% solids, the quality of concentrate was improved, but as it was further increased to 30% it degraded. The optimum rejection of ash (11.05%) and sulphur (2.91%) was achieved using a pulp density of 25%. This pulp density was selected for further parameters studies. The grade of coal concentrate dropped above this pulp density due to the fact that the larger amount of feed hinders the proper attachment of the reagents over the mineral particles leading to some contamination of gangue minerals in coal concentrate. Moreover, thick froth layer was produced at higher pulp density and the draining out of entrapped gangue particles from the thick froth was more difficult. So, in the latter trials, the pulp density was set at 25% solids.

Effect of pulp pH

The pH of pulp is a crucial parameter of flotation as it helps in proper attachment of different flotation reagents on mineral particles (collector-mineral bond). The effect of pH of pulp on the performance of collector was studied by varying it from 7 to 10. The pH was adjusted with lime. The reason for using lime as pH modifier for flotation of coal fines is that it had also a depressing effect on pyrite particles. Pyrite often floats and report to the froth due to its inherent hydrophobic nature [16]. Lime depresses pyrite from flotation by hydrolyzing it. The results of these flotation tests are plotted in Figure 4. These tests revealed that a slightly alkaline pH of slurry gave the maximum grade (quality) and recovery (quantity) of coal concentrate by highest rejection of sulphur and ash bearing minerals. At pH 9, the percentage of ash was reduced to 10.88% and sulphur 2.73% respectively. The reason could be explained that at around pH 9 the ionization is 1:1 ion complex and the net adsorbed ion charges is zero. The surface of the coal particles for the adsorption of the collector is saturated with collector [17]. At this pH, the mineral-collector bond is more stable. So, the pH of pulp was maintained at 9 in the latter flotation tests.

Effect of Agitation

The agitation of pulp and aeration is another key parameter of flotation process. To observe its effect a few flotation tests were carried out by varying the agitation speed and keeping other variables constant. The results were plotted in Figure 5 as agitation speed versus % reduction in sulphur and ash content. It was found that the best ash (10.63% and sulphur (2.64%) rejection in the coal concentrate was obtained at agitation speed of 1100 rpm which indicates the adequate mixing and aeration in the pulp. It was fixed at 1100 rpm in subsequent experiments. It was noted that at lower agitation, the height of froth surface remained low so skimming of froth from the surface was not proper leading to poor yield. On the other hand, the higher agitation (above 1100rpm) spilled the froth along with some pulp into the launder resulting in lower grade.

Effect of collector dosage

Selection of appropriate flotation reagents is critical in flotation process [18]. Different types of collectors are used for the flotation of coal [19]. In preliminary experiments, oleic acid was employed as collector for the flotation of coal to check the response, but the flotation recovery was found poor. It seems that oleic acid is a weaker collector and is not very selective. Later, diesel oil and kerosene oil were tried separately and in combination for flotation of coal in natural and basic pH range and the flotation behavior of the coal was noted. A combination of diesel oil and kerosene oil (1:1) was found to be a better collector for the flotation of coal under investigation than either collector alone [20]. It was observed that a mixture of kerosene oil and diesel oil is more selective collector for coal due to its hydrophobic nature and gave much higher recoveries. It could be inferred from the flotation results that the mixture of reagent shows synergism and dominates over single surfactant [6]. The floatability of coal samples was investigated by using 0.5- 2.0 kg/ton of collector mixture (1:1). The ash and sulphur reduction data obtained was plotted in the Figure 6. The concentrate yield improved as the concentration of collector was raised from 0.5 kg/ton to 1.5 kg/ton. The collector produced the best result showing the maximum removal of ash (10.06%) and sulphur (2.54%) ion the rougher concentrate at a concentration of 1.5 kg/ton and after that performance is declined. So, it was considered as the optimum value. It corresponds to the starvation level i.e., the concentration required for making the monomolecular layer of collector on surface of coal particles [21]. The further increase in concentration of collector tends to reduce the selectivity by collecting and floating other minerals. The flotation results could be explained by the emulsification and adsorption behavior of the reagents [22].

Effect of frother dosage

In a few earlier experiments, different frothers such as cresol, methyl isobutyl carbinol, polypropylene glycol and pine oil were tried to study the effect of frother on flotation behavior of coal [23]. It was noted that the pine oil produced more stable froth in the flotation of coal. It adsorbs on coal surface and has collecting properties for coal [24]. A series of flotation tests were carried out using pine oil as frother. Various dosages of frother ranging from 0.01-0.05 kg/ton were employed and its effect on the grade and recovery of coal concentrate was studied. The results obtained are shown graphically in Figure 7. It is evident that the rougher coal concentrate with the lowest ash (9.98%) and sulphur (2.47%) was obtained with 0.03 kg/ton of pine oil. At low dosage of frother, the strength of air bubbles was so weak that coal particles could not be carried to the froth phase and resulted in lower yield. The higher dosage (0.05 kg/ton) of frother could not improve the result.

Effect of depressant

The selection of suitable depressant plays a deciding role for the rejection of impurities from coal [25]. The major gangue minerals present in coal under investigation were different types of silicate minerals such as quartz, shale, slate and clays. Similarly, the pyrite and gypsum (calcium sulphate) were the main unwanted sulphur containing minerals. Sodium silicate (water glass) was added to depress the siliceous gangue minerals [21]. The results were plotted in Figure 8. It was found that best results in term of ash and sulphur rejection were obtained using 0.6 kg/ton of sodium silicate. The ash and sulphur content of rougher coal concentrate could not be reduced below 9.75% and 2.38% respectively at any further quantity of depressant. The pyrite and various sulphate minerals were depressed using iron (II) sulphate as depressant at cleaning stage.

Effect of conditioning period

The conditioning time of slurry has a significant effect on the quality and quantity of the flotation products [26]. To determine the optimum conditioning period, it was varied from 5 to 20 minutes with increment step of 5 minutes. The results obtained in the form of ash and sulphur reduction are presented in Figure 9. It is observed that a conditioning time of 15 minute is sufficient for an optimum contact of the reagents with the mineral particles for maximum removal of impurities from the flotation product. The rougher concentrate contained 9.69% ash, 2.27% sulphur content. It was also noted that prolong conditioning time does not improve the results [27].

Effect of cleaning flotation

The rougher concentrate was cleaned by another flotation. The cleaner flotation tests were carried out under the same conditions as were used for rougher flotation except the quantity of some flotation reagents. In the cleaning flotation tests, additional quantities of flotation reagents were added to further clean the coal particles from associated gangue minerals (Table 3). In the cleaning tests, a small amount of ferrous sulphate (0.04kg/ton) was added to depress pyrite and sulphate minerals (gypsum etc.). The pulp density was also lowered from 25% to 15% to improve the results. The cleaning of rougher concentrate results in higher rejections of undesirable impurities of both ash-forming and sulphur bearing minerals as compared to conventional single step rougher flotation (Table 5). By using two stage process i.e., rougher and cleaning flotation, a greater range of impurities were removed at higher overall separation efficiency. This strategy was found quite suitable for rejection of mineral matter with minimal loss of heating value to desirable limits in the coal.

Material balance calculation

The optimum conditions of a typical coal froth flotation test given in Table 3 describe that the rougher flotation coal concentrate was achieved using a coal size of almost 100 % passing 200 mesh, pulp pH of 9, pulp density of 25%, agitation speed of 1100rpm, collector dosage of 1.5 kg/ton, forther dosage of 0.03 kg/ton, depressor quantity of 0.6 kg/ton and conditioning time of 15 minutes. The material balance calculation of a typical flotation test (Table 4) indicates that the rougher coal concentrate containing 54.18% fixed carbon was achieved with 66.85% recovery on weight basis at optimum conditions. After one cleaning flotation it is possible to attain a high-quality clean coal concentrate containing 55.81% fixed carbon with 64.52% weight recovery from low rank coal assaying 35.15% fixed carbon. As a result of flotation tests, the cumulative ash of the raw coal was reduced from 25.97% to 7.80% and sulphur from 5.78% to 1.37% in the final coal concentrate. Consequently, the percentage of fixed carbon (grade) of the coal improved from 35.15% to 55.81%. Based on these results, it can be said that the coal sample under study is amenable to cleaning by froth flotation process. The flotation process was proved an effective technique for rejecting ash and sulphur containing minerals from raw coal and recovering a clean coal for commercial purpose.

Composition of coal concentrate

The proximate analysis of final clean coal concentrate presented in (Table 5) shows that it contains 0.75% moisture, 55.81% fixed carbon, 35.64% volatile matter, 7.80% ash and 1.37% sulphur and its gross calorific value of coal was 10465 Btu/lb. It is obvious from the results that it contains minor quantity of ash (7.80%) and sulphur (1.37%) as impurities as compared to 25.97% ash and 5.78% sulphur in the original raw sample. The flotation process gave outstanding performance for the ash and sulphur rejection from the raw coal. The proximate analysis of final flotation concentrate envisages that it is suitable for industrial utilization especially in cement industry.

The fine sized clean coal product obtained by froth flotation can be directly used to meet the requirement of energy or it can be briquetted into suitable size for commercial purpose. The different kinds of binders were tried to produce large size coal. It was observed that the properties of the briquettes were largely dependent upon the kind of binder used. The lime-molasses mixture was found to be the best binder. It has advantage in the production of porous structure of coal briquettes. Lime also reduces emission of sulphur dioxide into environments. Moreover, lower pressures can be employed, and briquettes made this way are strong. The coal briquettes produced by this technique can be directly used in industry for power generation and other heating.

Conclusion

The composition of Makerwal coal sample indicates that it is sub-bituminous coal containing relatively high value of volatile matter (34.42%), ash content (25.97%) and sulphur (5.78%). The flotation tests showed that it possible to obtain a high-quality clean coal for industrial utilization by decreasing the ash content from 25.97% to 7.80% and sulphur content from 5.78% to 1.37% respectively. Consequently, fixed carbon content has been increased from 35.15% to 55.81% and volatile matter from 34.42% to 35.64% in the final concentrate. The gross calorific value was improved from 5076 Btu/lb in raw coal to 10465 Btu/Ib in final concentrate. The developed process is quite effective for the removals of both ash and sulphur containing mineral matter from coal and producing a high-quality clean coal. The lime-molasses binder combination was appropriate to briquette the clean coal fines. The final clean coal briquette produced was found suitable for industrial applications.

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Friday, June 25, 2021

Investigating the design features of CSG dams - Juniper Publishers

JOJ Sciences - Juniper Publishers 

Abstract

Due to the growing human need for dam construction, as well as the progress and development of this industry, engineers are always trying to move towards the two factors of reducing costs and protecting the environment. CSG trapezoidal dams are a new type of dam that has been used extensively in countries in recent years. Cement, sand and gravel are used in dam bodies presenting properties between concrete dams and earth dams. The raw materials used in these dams include riverbed sand, drilling debris and aerated rocks, and so on. Indicating that the choice of aggregates among these materials is not very strict and there is no need for grain sorting equipment. As a result, it not only reduces resource and environmental degradation, but also reduces operating costs. Distinctive features of this type of dam are “design rationalization”, “material rationalization” and “ construction rationalization”. The specialized design of these dams is a combination of finite element design and dynamic analysis method. Because these two methods can simultaneously provide a direct and reasoned assessment of external and internal stability. In this research, the design parameters of the dam with CSG materials have been presented.

Keywords: Trapezoidal dams, Cemented sand, CSG materials, Design rationalization, Material rationalization, Construction rationalization

Introduction

Trapezoidal dams with CSG materials are a new type of dam with high development potential, which are a combination of trapezoidal dams and CSG dams, their main purpose is to rationalize the use of materials, as well as improving the design criteria and implementation stages of the dam. Since the raw materials used in this dam are obtained from the materials of the dam site and all operations are performed with simple and general tools, the volume of excavation for raw materials is reduced. As a result, this type of dam, in addition to significantly reducing costs, can use local materials in high amounts according to the requirements of the dam materials to avoid vegetation degradation. Hence, the dam is also called Zero emission dam and is known as an environmentally friendly structure. The CSG trapezoidal dam emphasizes the rationalization of materials and also helps to improve design and construction [1-4].

Rationalizing the design: The surrounding environment (foundation) could be chosen flexible. Because CSG material barrier dams can reduce the required strength in the dam body as well as the bedrock and foundation. Rationalization of materials: By taking benefit of lower quality materials, the range of materials could be expanded. Since trapezoidal section CSG dams require less strength, materials with lower nominal strength could be used. Rationalization of construction: construction of trapezoidal dams with cemented sand materials is possible by using very simple production machines and equipment.CSG Trapezoidal Dam is made of cemented sand and gravel (CSG) material as the main material of the dam body and a protective concrete layer that is poured on its surface to increase durability. In addition, inspection galleries, structural concrete and water seepage control concrete are constructed in dam downstream. Enriched CSG is used at the bottom of the dam to ensure durability.

Trapezoidal dam with CSG materials specifications

The main material of the dam body is cemented sand and gravel (CSG), which is covered with a protective concrete layer to ensure the durability and impermeability of the dam wall. In the lower part of the dam, instead of CSG, enriched CSG (the same CSG with more cement) is used to create a strong bed and a strong connection between the dam body and the bedrock. Inspection galleries, structural concrete and water seepage control concrete are constructed downstream of the dam to ensure sufficient length of the sealing blanket. One of the most important features of trapezoidal dams with CSG material is its design as an elastic body. This design allows the implementation of various sections such as water pipes, inspection galleries inside the dam body and emergency overflow on the spillway, just like concrete dams [5,6].

CSG Trapezoidal dams possess the advantages of both trapezoidal dams and CSG materials and have three rational justifications simultaneously:

i. Rational design justification: The required strength of dam materials can be reduced by the seismic stability performance of the dam and its trapezoidal shape.

ii. Rational justification of construction: Construction operations can be carried out quickly by simplifying construction tools.

iii. Rational justification of materials: Since the required strength of dam materials is low, a wide range of material could be adopted.

Figure (1) shows the design process of a CSG trapezoidal dam. In the design process, elastic stresses, considering the dead load, hydrostatic pressure, definite reaction pressure and sediment pressure and the force caused by the earthquake, are likely to be created to withstand the maximum stress developed in the dam body.

Trapezoidal dam

A trapezoidal dam is a dam whose cross section has the trapezoidal geometric shape. What should be considered in the design of these dams are the slopes of the body. The upstream and downstream slopes of the body are selected so that the base reaction force (foundation) is always compressive. External and internal stabilities are two important parameters in the design of any structure. External stability is the same as the reliability against slipping or overturning of the structure, and internal stability is responsible for providing the required strength to major internal stresses [6,7,8].

Required stresses and strengths (internal stability)

Stress analysis

To investigate the stress in trapezoidal dams with CSG materials, two-dimensional FEM analysis in plain strain conditions was performed for static and dynamic analysis. The loads considered in the static analysis are the dead weight of the dam body and the hydrostatic pressure due to the reservoir water. Due to the low-pressure effect of sediments on the dam body with a gentle upward slope, they are not considered in the analysis. The dynamic loads for dynamic analysis are the inertia force of the dam body and the hydrodynamic pressure applied to the upstream dam surface. The hydrodynamic pressure is calculated assuming that the reservoir is designed as incompressible flow. Figure (1) shows the shapes of the dam model used for analysis. In the case of Model A, the upstream face is vertical and downstream slope is 1:0.8, the same as a typical weighted concrete dam. The upstream and downstream slopes are symmetrical for models B, C and D and these slopes are 1:0.6, 1:0.8 and 1: 1, respectively. The height of the dam is 50 meters, and the depth of the water reservoir is 90% of the height of the dam. The ductility of the foundation is considered only in the static load analysis [6].

Since the CSG materials properties are very variable based on the characteristics of the raw materials obtained from the dam site vicinity, the material properties are assumed to be constant values as shown in Table (1). The incoming earthquake wave used for dynamic analysis is the acceleration recorded of the Hitokura Dam during the 1995 Nambu Hyogo-ken earthquake at the lowest inspection gallery. The maximum amount of acceleration is set to 250 gal and the waves enter from under the dam in a horizontal vibration. Figure (2) shows the time history of the acceleration wave and Figure (3) represent the acceleration response spectrum of the earthquake wave.

FEM analysis results

Stress distribution along the dam body Figure (4) shows the vertical stress distribution at the bottom of the dam in the maximum acceleration. Positive values indicate tensile stress, and negative values indicate compressive stress. The figure shows that the stress in models A and B is greatly affected by the position (distance from the upstream), but in C and D models, the stress corresponding to the position changes slightly. Figure (5) shows the vertical stress distribution at the bottom of the dam body under different loading conditions in models A and C. Its value in dynamic conditions is proportional to the time in the maximum acceleration. Compared to Model A, the fluctuations of the vertical stress distribution are lower in Model C and this is one of the advantages of trapezoidal dams [6].

The relationship between maximum stress and the slope of the trapezoidal dam surface

Figure (6) shows the relationship between the maximum and minimum values of the main stresses and the upstream face slope of models A, B, C and D. The figure shows that the gentle slopes result in lower stresses. The maximum tensile stress of model A (right triangular barrier) is 1.08 MPa. The tensile strength required for concrete in weighted concrete dams is approximately 10% of the compressive strength. Given this relationship, it is found that the compressive strength required in right-angled triangular dams to secure the tensile strength of 1.08 MPa should be 10 times the tensile strength, ie 10.8 MPa. The maximum compressive stress in model A is 1.97 MPa. In the trapezoidal section dam (Model C), the maximum tensile stress is 0.21 MPa, meaning that the required compressive strength is 2.1 MPa. The maximum compressive stress in model C is 1.49 MPa [6].

Figure (7) shows the maximum deformation of the dam body. In model A (barrier with right triangle cross section), flexural deformation is dominant, while in trapezoidal dams, especially models C and D, shear deformation is dominant. From the mentioned results, it can be infered that the compressive strength required in trapezoidal dams is much lower than dams with a right triangular cross section. In addition, it can be understood that the lower the slope, the lower the strength required for the trapezoidal dam.

Overturn (external stability)

From an external stability point of view, it is almost impossible for the dam to overturn due to the trapezoidal geometry. Trapezoidal dams, on the other hand, are designed to withstand vertical stress across the dam, both under normal conditions and under dynamic earthquake loads, to be safe from overturning. These conditions are different in right-angled triangular dams. In right-angled triangular dams, vertical stresses tend to be tensile around the dam toe during an earthquake, and to overcome this tensile stress, the dam is connected to the bedrock. However, for a trapezoidal dam, it is not necessary to connect the dam body to the bed, because these types of dams are designed in such a way that the vertical stresses along the entire bed surface are compressive, indicating a very big difference between trapezoidal dams and dams with a triangular cross section [7].

Slip

Since a trapezoidal dam is designed in a way that the bottom surface is larger than a right triangular dam and is symmetrical on both sides, the vertical stresses in the vicinity of the bedrock remain compressive and the shear stresses rarely change. Therefore, due to the frictional force between the dam body and the bedrock, the dam remains stationary and will not slip [7,8].

Foundation bedrock condition

Weighted concrete dams are designed to perform integrated with the foundation bedrock to prevent possible overturning and slipping. However, in trapezoidal dams with CSG material (especially in trapezoidal dams with upstream and downstream slope of 0.8: 1) since the vertical stresses along the dam body are compressive and due to friction between the body and foundation bedrock are always considered safe against slipping and overturning. In weighted concrete dams, the foundation bedrock must form a hard and rigid environment, while trapezoidal dams with CSG materials can also be funded on relatively flexible environments. The required strength for trapezoidal dams with CSG materials, in addition to the height of the dam and the slope ratio of the dam body, is proportional to the ratio of modulus of elasticity (EC) of CSG to modulus of elasticity of bedrock (ER). More precisely, the larger the ER / EC, the greater the tensile stress (due to bending) is applied to the lower parts of the dam. As a result, we will need more strength in these areas [8,9]. Also, since the modulus of elasticity of CSG is approximately 0.1 of ordinary concrete, the bedrock will have better conditions in terms of ER / EC ratio for strength in trapezoidal dams with CSG materials. Of course, this does not mean that trapezoidal dams with CSG materials can be built on any stone or foundation.

Conclusion:

Differences in design procedures of trapezoidal dams with CSG materials and weighted concrete dams.

CSG trapezoidal dam

i. Obtaining CSG strength (testing on materials)

ii. Safety study of the dam body against internal stress

iii. Safety study against slipping

iv. Deciding on the shape of the dam body In trapezoidal dams with CSG materials, the design is based on the properties of the material, while in weighted concrete dams, the dam design is based on minimizing the volume of the dam.

In weighted concrete dam design, the following items are taken into consideration:

i. Safety study against overturning

ii. Slip safety study

iii. Deciding on the shape of the dam body

iv. Safety study of the dam body against internal stress

v. Obtaining the required design strength


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